Part replacement
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      3. Part replacement

      Mechanic/Motor replacement

      This procedure is drafted for an AC231 actuator but is similar to the replacement procedure for all of our G1, G2, G3 actuators.

      Tools required

      Step-by-step

      How to replace a mechanic on an actuator (video)

      Tools required

      Hexagonal screwdriver

      • 3mm (for AC218, AC231)
      • 4mm (for AC231-Moons', AC360)
      • 9/64 (for AC7, AC211, AC10)
      Note: T-handle will ease the procedure

      Torque wrench

      Step-by-step 

      Step 1:

      Remove the 4 Allen screws #8-32 with the 9/64 hex bit screwdriver.
      Note: Keep the screws for reinstallation of the new mechanic.
      Step 2: Split motor from mechanic.

      Note: Keep the yellow spider on the coupling of the motor.
      Step 3:  Install new motor on the mechanic and align the yellow spider correctly.

      Note: Hold anchor with your finger to prevent ballscrew from turning while mating the motor to the housing; this will ensure the couplings stay aligned.

      Note: Make sure the holes on the body align with the ones on the actuator bracket.
      Step 4: Use the T-handle hexagonal screwdriver to install the mechanic on the motor with the 4 screws.
      Step 5: Check correct operation of the actuator by extending and compressing the piston with your hand.

      How to replace a mechanic on an actuator